The Stone Carpet application must be carried out using proper techniques and high-quality materials to achieve a long-lasting, durable, and aesthetic surface. The preparation of the subfloor, the correct use of binders, and the appropriate application techniques are crucial. Here are the critical points to pay attention to during the Stone Carpet application:
- 1. Use of High-Quality Materials
- For the Stone Carpet system to be durable, binders, primers, pore fillers, and aggregates must meet high-quality standards. Anilo's specially developed products ensure excellent integration between the subfloor, upper surface, and binders.
Using low-quality materials can cause issues such as cracking, peeling, fading, and reduced durability over time.
- 2. Subfloor Preparation – The Most Critical Stage
- A significant amount of time should be spent preparing the subfloor in Stone Carpet applications. The smoothness and strength of the floor are essential for long-lasting, durable applications.
Subfloor Inspection and Necessary Actions: - Solid Surface: Cracks, breaks, or weak areas must be repaired.
- Surface Grinding (Mechanical Scarifying): If the existing surface has old coatings, loose parts, or a layer of dirt, they should be removed by mechanical scarifying or milling.
- Dust Removal: The surface must be completely dust- and grease-free before the Stone Carpet application.
- 3. Primer (Astar) Use – Integration of Subfloor and Upper Surface
- Anilo's specially developed polyurethane-based primers ensure excellent adhesion between the Stone Carpet and the subfloor, improving long-term durability.
Importance of Primer: - Strengthens the subfloor and seals the pores.
- Ensures strong bonding between the upper surface and the subfloor.
- Prevents oxidation, weeds, fungi, and moisture-related issues.
- Resistant to all weather and climate conditions.
Without Anilo primers, applications can result in surface wear over time and separation of the binder from the subfloor.
- 4. Correct Application Thickness
- Incorrect application thickness in Stone Carpet applications can negatively affect surface performance and durability.
Recommended Application Thicknesses: - High foot traffic areas: 6-8 mm
- Vehicle traffic areas (garages, parking lots): 15-20 mm
- For light motor vehicles (bicycles, motorcycles, golf carts, etc.): 10-12 mm
Inadequate thin applications will reduce surface durability, while excessive thickness may lead to unnecessary material usage and increased costs.
- 5. Curing Time After Application
- Proper curing time must be followed after Stone Carpet is applied. If the surface is used before curing is complete, deformation and structural issues may arise.
Curing Times (at an average of 20-25°C ambient temperature): - First 24 hours: Do not walk on the surface.
- 48 hours: Light traffic may begin.
- 7 days: Full mechanical and chemical durability is achieved.
In colder weather, curing times may increase, and in hotter weather, curing may occur faster.
- 6. Professional Results with Correct Application Techniques
- Stone Carpet applications should be done with expert personnel and professional equipment.
Important Technical Points: - Correct proportions of binder must be used when mixing materials.
- A low-speed mixer should be used to achieve a homogeneous mixture.
- Ambient temperature and humidity must be considered during application.
- The surface must be smoothed evenly with no rough spots.
Untrained application teams using incorrect techniques can significantly affect the surface quality and longevity.
Conclusion:
Achieving excellence in Stone Carpet applications requires attention to detail at every stage, from subfloor preparation to primer use, correct application thickness, and curing times. With Anilo's advanced technology products and expert teams, Stone Carpet applications carried out with proper techniques result in durable, aesthetic, and problem-free surfaces for years.